BLOGS

How to Prevent and Repair Cracks in Commercial Concrete Pavement

Concrete in an orange mixer on construction site

   In Wisconsin, the freeze-thaw cycles and heavy snow can really take a toll on commercial concrete pavement. Cracks from temperature swings, heavy traffic, or bad installation can not only look bad but also create safety issues. Catching and fixing these problems early can save you time and money while keeping your pavement in great shape.

  This guide walks you through easy and effective ways to prevent and repair cracks in commercial concrete pavement. By understanding what causes cracks and acting early, you’ll keep your pavement strong and reliable for your business for years to come.

Types of cracks commonly found in commercial concrete pavement

Understanding Concrete Pavement Cracks:

  • Shrinkage cracks- Thin, random cracks that appear as concrete dries and shrinks                                                                                                                  
  • Settlement cracks-Cracks that form when the ground beneath the pavement shifts or settles unevenly
  • Load-related cracks-Cracks caused by heavy or repeated loads that exceed the pavement’s limits
  • Thermal cracks- Cracks caused by temperature changes

Causes of cracking in commercial concrete pavements

  • Poor mix design- A concrete mix that’s too wet, too dry, or lacks proper balance can lead to shrinkage, weak spots, or poor durability
  • Improper curing- Curing too fast or unevenly can cause the surface to dry out before the concrete gains enough strength, leading to shrinkage and early cracking
  • Heavy traffic loads-If the pavement wasn’t designed to handle commercial loads (like delivery trucks or forklifts), excessive weight can stress and crack the surface.
  • Environmental factors (temperature, moisture changes)-Freeze-thaw cycles, excessive moisture, or rapid temperature shifts (common in Wisconsin) cause concrete to expand and contract, weakening it over time.
road workers' working group updates part of the road

 Preventing Cracks in Commercial Concrete Pavement

  1. Start with a good design
  2. Choose the right concrete mix
  3. Build a strong foundation
  4. Focus on the correct installation
  5. Don’t skip curing
  6. Control early loads

Detecting and Assessing Cracks Early

At Potrykus Construction, we believe that catching cracks early is key to maintaining safe, durable, and professional-looking pavement, and it can save you thousands in repairs down the road. Here’s what to look for and how to stay ahead of the problem. Prevent small issues from becoming big, costly problems.

  • Watch for early signs of cracking
  • Make sure to do a visual inspection
  • Crack width measurements

Why early detection matters?

Catching cracks early is more than just a concern. It helps:

  • Prevents safety hazards for pedestrians and vehicles 
  • Stops water infiltration
  • Avoid expensive repairs, like a full slab replacement
  • Extend the life of your pavement, and protect your investment

Long-Term Maintenance Strategies

  1. Make sure to schedule regular inspections
  2. Seal cracks as they appear, even if they are small cracks
  3. Apply concrete sealers periodically
  4. Maintain proper drainage, ensure gutters, downspouts, and surrounding landscapes are directing water away from the pavement. Grade the surface correctly to encourage runoff
  5. Plan for professional maintenance. Even with regular upkeep, it’s smart to have a professional inspection every few years

Plan Your Project with Potrykus Construction

If you’re planning a concrete project in Wausau or anywhere in Central Wisconsin, now’s the perfect time to connect with a team that knows the local climate and construction needs. At Potrykus Construction, we specialize in delivering high-quality, long-lasting concrete solutions tailored to your project. Contact us today for a free consultation. Let’s bring your vision to life with expert craftsmanship and reliable results.